3 Sets GNTBM-360 Slurry Separation Plant for Overseas Pipe Jacking Project

GN Solids Control has successfully delivered 3 sets of GNTBM-360 slurry separation plants for a major overseas pipe jacking project.

Designed to optimize slurry treatment in slurry balance shield tunneling and pipe jacking operations, GN’s mud recycling systems ensure efficient recycling, dewatering, and environmental compliance for drilling fluids.

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GN Solids Control offers tailored solutions for projects of all scales:

Compact Systems:
GNTBM-120B (120m³/h), GNTBM-260B (260m³/h), GNTBM-360B (360m³/h), GNTBM-500B (500m³/h)

Large-Capacity Systems:
GNTBM-1000B (1000m³/h), GNTBM-1500B (1500m³/h), GNTBM-2000B (2000m³/h), GNTBM-2500B (2500m³/h), GNTBM-3000B (3000m³/h)

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Key Features of GN Slurry Separation Systems

Full In-House Manufacturing: GN independently designs and produces all core components, ensuring system reliability and optimized performance. 4-Stage Separation Process: Combines vibrating screens, desandersdesilters, and decanter centrifuges for unparalleled slurry purification.

Compact & Modular Design: Streamlines on-site installation and mobility, ideal for dynamic project environments.

High-Efficiency Vibrating Screens: Enhanced vibration force maximizes solid-liquid separation.

Automated Decanter Centrifuges: Reduce manual intervention while improving treatment efficiency.

Customizable Solutions: Systems are adaptable to specific project requirements and site conditions.

Global Service Network: Rapid technical support and maintenance for clients worldwide.

 

Commitment to Innovation and Sustainability
GN’s equipment not only enhances operational efficiency but also supports sustainable practices by enabling slurry recycling and

wastewater treatment. The integration of high-speed decanter centrifuges with chemical dosing systems addresses stringent

environmental regulations, minimizing waste and reducing freshwater consumption.

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GN Solids Control: Powering Cleaner, Smarter Tunneling Operations Worldwide.

Drilling Mud Recycling Unit and Hydraulic Centrifuge for Overseas Client

GN Solids Control is proud to announce the successful delivery of our drilling mud recycling system and hydraulic decanter centrifuge to an overseas client.

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The package includes:

A trenchless mud recycling system with a 500 GPM mud recycling capacity, featuring shale shakers and mud cleaners. Our trenchless mud purification equipment is specifically designed for non-excavation mud and pile driving mud treatment. The K series is an economical choice with compact structure, easy mobility, high efficiency, and low cost, ideal for small trenchless drilling rigs and pile drivers. It focuses

on mud purification and recycling but requires separate storage and mixing equipment. The G series is a high-end system integrating mud purification, storage, and mixing, with multi-stage purification for large-scale and high-end drilling rigs.

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A mineral core drilling mud solid-liquid separation system with our hydraulic decanter centrifuge GNLW223D-FHD, featuring a 220mm (9-inch)drum. Its compact design makes it perfect for small processing volumes or limited spaces, and it’s also ideal for horizontal screw centrifug testing. GN Solids Control‘s 9-inch centrifuges come in three configurations: constant speed, full hydraulic, and variable frequency control.

Applications include industrial wastewater treatment and mining drilling wastewater treatment.At GN Solids Control, we continue to push the boundaries of drilling technology, delivering customized solutions that meet the unique challenges of our clients’ operations. Our equipment is designed to enhance efficiency, reduce environmental impact, and optimize resource utilization in various drilling applications.

3000HP Drilling Rig Solids Control System Delivered to Asia Drilling Company

GN Solids Control a leading provider of advanced solids control solutions, has successfully delivered a customized 3000HP Drilling

Rig Solids Control System to a prominent drilling contractor in Asia.

This high-performance system is designed to optimize drilling efficiency and ensure environmental compliance for large-scale oil,

gas, and infrastructure projects.

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1× Supply Tank

1× Shale Shaker Tank (equipped with GNZS596K Shale Shaker)

1× Intermediate Tank

1× Mud Suction Tank

4× Storage Tanks

3× Water Tanks

1× Chemical Dosing Tank

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Core Equipment Highlights

GNZS596K Dual-Layer Shale Shaker

Part of GNZS596 Series, widely used in pile foundation/underground shield tunneling, oil/gas drilling rigs, large HDD (Horizontal

Directional Drilling) systems, and industrial multi-stage separation.

Features high-G vibration for efficient solids removal and extended screen life.

GNZCQ-270B Vacuum Degasser

A negative-pressure degasser that rapidly removes gas invasion from drilling fluid, restoring mud density and stability.

Doubles as a high-power agitator, compatible with diverse mud circulation systems.

Unique design ensures effective gas-liquid separation and clog-free exhaust.

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Technical Advantages

Scalability: Modular tanks enable flexible configuration for varying drilling depths.

Environmental Compliance: Reduces waste mud volume by 30% through efficient solids control.

Reliability: Robust construction ensures uninterrupted operation in harsh drilling conditions.

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GN Oil Sludge Treatment Centrifuge Unit for South America Client

Oil sludge, a by-product of the oil and gas industry, is a complex mixture of water, oil, and solid particles. Its proper treatment is

not only crucial for environmental compliance but also for resource recovery.

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The GN Oil Sludge Treatment system is an integrated system designed to handle oil sludge efficiently. It comprises three main

modules:

Sludge Conveying Module: This module is responsible for transporting the sludge to the treatment area. It ensures a smooth and

continuous flow of material, setting the stage for effective processing.

Tank Cleaning Inclined Plate Clarifier Module:  The lamella plate is designed to separate oil and solid particles from the sludge

through sedimentation. This process helps in reducing the load on the subsequent treatment stages.

Three-Phase Decanter Centrifuge Module: The three-phase decanter centrifuge, is designed to achieve the ultimate goal of

separating oil, water, and solids. This advanced decanter centrifuge is capable of handling complex mixtures and extracting

valuable resources while minimizing waste.

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The three-phase decanter centrifuge is designed to separate three distinct phases—solid, heavy liquid, and light liquid—based on

their different densities. This centrifuge operates on the principle of centrifugal force, which enables the separation of materials

with varying densities.

GN’s three-phase decanter centrifuges are available in different drum sizes, including 360mm, 450mm, and 550mm, to cater to

varying capacities and requirements. The design and functionality of the three-phase centrifuge are similar to that of a two-phase

centrifuge, with the primary difference being the discharge of the liquid phases. In a three-phase centrifuge, the heavy liquid phase

is discharged under pressure, while the light liquid phase is discharged without pressure.

Vertical Cuttings Dryer and Centrifuge Unit for Africa Waste Management Company

Today, we focus on an innovative piece of equipment specifically designed for waste management companies in Africa: the GN

Vertical Cuttings Dryer and Centrifuge Unit. This equipment, with its outstanding performance and unique design, offers a new

perspective for handling drill cuttings from Oil-Based Mud (OBM) and Synthetic-Based Mud (SBM).

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I. Designed for Drill Cuttings Processing

The GN Vertical Cuttings Dryer is specially engineered to handle drill cuttings from Oil-Based Mud (OBM) and Synthetic-Based Mud

(SBM). In the oil and gas extraction process, managing drill cuttings has always been a critical aspect of environmental protection

and resource recovery. Traditional methods often suffer from low efficiency and environmental pollution. The advent of this new

equipment marks a technological revolution in the industry.

II. Impressive Performance Specifications

At the core of this equipment is its remarkable performance. The cuttings dryer operates at a speed of 900 RPM, generating a

centrifugal force of up to 420 G. This allows for the efficient separation of liquids from drill cuttings, achieving rapid drying. Additionally,

the equipment is equipped with an optional Variable Frequency Drive (VFD) system, which enables users to adjust the speed according

to specific needs for optimal processing results.

III. Durable and Easy-to-Maintain Design

Every detail of the equipment has been meticulously crafted to ensure durability and ease of maintenance. The rotor blades are hard-faced

to a hardness level of HRC 65, which not only extends the equipment’s service life but also enhances its performance when dealing with

highly abrasive drill cuttings. Compared to competitors, this design significantly reduces maintenance costs and replacement frequency.

Moreover, both the blades and the rotor assembly have been individually balanced, which not only improves the stability of the equipment

during operation but also simplifies future maintenance and replacement. Users can replace the blades or rotor separately without having to

replace the entire assembly, saving both time and cost.

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IV. Efficient Separation and Convenient Replacement

To achieve better separation results, the equipment features a specially designed high-precision stainless steel screen. This screen ensures

efficient separation of drill cuttings from liquids, while also offering a longer service life and easier replacement process. Unlike traditional

designs, the screen is separate from the frame. When replacement is needed, users can simply replace the screen without having to change

the entire frame, further reducing maintenance costs and operational complexity.

V. Automatic Cleaning and Comprehensive Flushing System

When dealing with high-viscosity mud and water-based mud, screen clogging is a common issue. To address this challenge, the GN Vertical

Cuttings Dryer is equipped with a special high-pressure air knife design that automatically cleans the screen, effectively preventing clogging.

Additionally, the equipment features a comprehensive flushing system with specially designed nozzles that thoroughly clean the liquid discharge

channels, ensuring the equipment maintains high efficiency even after long periods of operation.

VI. Significance for Waste Management in Africa

For waste management companies in Africa, the introduction of this Vertical Cuttings Dryer and Centrifuge Unit means not only more efficient

drill cuttings processing but also a step towards environmental sustainability. By reducing the liquid content in drill cuttings, lowering waste

disposal costs, and minimizing environmental pollution, this equipment sets a new benchmark for the waste management industry in Africa.

VII. Looking Ahead

As environmental awareness continues to grow and technology progresses, the waste management industry is facing unprecedented opportunities

and challenges. The launch of the GN Vertical Cuttings Dryer and Centrifuge Unit provides waste management companies in Africa with a powerful

tool to find the optimal balance between environmental protection and economic benefits. We look forward to seeing this equipment widely adopted

in the future, contributing to the global environmental cause.

On the path to environmental sustainability, every step counts. Let’s keep an eye on the development of these innovative technologies and work

together to create a greener and more sustainable future.