Solid control machinery manufactures GN Solids America LLC’s GNSL series jet mud mixer

GN Solids America LLC’s parent company, GN Solids Control
LTD located near Beijing, China, is the solids control machinery manufacture
who exports to sixty plus countries around the world’s oil and other drilling
regions.  With many other solids control
machinery manufacture by GN Solids Control LTD, the GNSL series jet mud mixer
is widely used paired with other solids control machinery and/or system.

GNSL series drilling fluid jet mud
mixer
’s purpose mixes the drilling
fluid to many different add chemicals to change the density and viscosity of
the drilling fluid. This drilling fluid machinery can meet the demand of the
fluid weighting and mixing of drilling solids control system for many kinds of
depth of drilling. Jet mud mixer structure contain of one centrifugal pump, one
feeding hopper and the control panel (optional). Frankly, the pipes and valves
connecting all these parts, the mud hopper use of the jet mud mixer is either
4“and 6”
opening for additive chemicals.

The inner wall boundary, cavitation and
erosion; swirl mixer pressure can’t bigger than 30% outlet pressure; the value
of mixer should operate in flexible, able to seal and reliable; each hoop and
flange joint should be properly sealed for reliable working order and don’t
have leakage. It is integrated with Ventura hopper and mechanical seal, jet
mixing pump which are connected with manifold valve. 

The drilling fluid jet mud mixer can assist
rig workers  to get the ideal drilling
fluid with good properties by adding bentonite clay, polymer and other chemical
powder additives. The pump, hopper  and
the control panel all can be installed on a single skid, or on the skid tank end or separately with the hopper on a tank
top and the pump at tank side. 

Transportation and Storage of GN Decanter Centrifuge

As the leading manufacturer of solids control equipment
in China
, Hebei
GN Solids Control Co., Ltd always focus on the delicate details to improve its product
quality and to distinguish itself from other China’s suppliers. Take the star
equipment decanter centrifuge
for instance, which sell around 200 sets a year,
especially popular in Latin America, Africa and the Middle East. GN Solids
Control takes unique protection device to protect the decanter centrifuge
during transportation and give detailed instructions for storage to keep it
good.

 When transported, fix the bowl by fixing belt
and tightening belt before long distance transportation to protect the main
bearings. Lift at the appointed eyes when assembling and disassembling. Fix the
centrifuge stably at the well covered truck or closed cabin when transported so
as to prevent collision and influences by bad weather. If the decanter
centrifuge is not be used immediately, the decanter centrifuge should be placed
in a warehouse ventilating well with a relative moisture below 90% at 25 ℃. Temperature should be no higher than +55℃ and no lower than -25No strongly corrosive
should exist. Smear grease or paint the places which are likely to rust if for
long time storage. To prevent dysfunction of electrical components caused by
damp, electrify the control cabinet once half a year.

 With the powerful protection measure for
transportation and detailed instructions for storage, the quality of GN
decanter centrifuge is improved. Besides serving as the last stage treatment
machine in solids
control system
,
the decanter centrifuge can also used to treat oil sludge with chemical added,
and for dewatering unit with dosing systems. In addition, GN also designed and
manufactured specialized waste management decanter centrifuge to handle the
drilling waste discharged from the vertical cutting dryer as second phase
machine.

Oilfield screen shaker separator

Oilfield screen shaker separator normally called oilfield shale shaker or screen separator. It is the first step solids control equipment used in oil field and other drilling activities. It is the necessary solids control equipment for mud systems, no matter for oil and gas drilling, HDD, CBM, TBM, or piling.

image

Per the motion type of screen shaker separator, there are linear motion screen shaker separator and balance elliptical motion screen shaker separator.  
Oilfield screen shaker separator is normally linear motion type. And linear motion screen shaker separator is the most popular and long history type. Linear motion is more reliable. It can suits more kinds of jobsite condition.
While Balance elliptical screen shaker separator is very limited with jobsite and mud condition. When there are big load of mud, or the mud fall onto screen shaker deck unequally, the motion will be damaged and the BEM shaker cannot be working well. Mud will be over flow.

Per shaker deck quantity, there are single deck screen shaker separator and double deck screen shaker separator. Double deck screen shaker separator can be used for scalping shaker separator. The top deck use coarse mesh screen for pre-separation, while the bottom deck use normal mesh wire screen per jobsite condition.

Per the difference of applications and G force, screen shaker separator can be divided into solids control screen shaker separator and drilling waste management high G screen shaker separator. Beside the application G force is different, for solids control screen shaker separator and drilling waste high G force screen shaker separator, the feeding type of the 2 screen shaker separator is also different.
Solids control screen shaker separator is normally use top type or back type weir feeder, or box feeder, while drilling waste screen shaker separator is use hopper feeding.
Solids Control screen shaker separator can be fed by slurry pump or fed directly from the rig manifold under gravity. While drilling waste screen shaker separator can be fed by screw conveyer or cuttings transfer pump.  

Solids control mud cleaner in U.S. for oil and gas drilling

GN Solids America, it is the branch company of GN Solids Control Company Limited. It is located in Houston Texas. With its own office building and warehouse.

GN Solids Control and GN Solids America took part in 2015 OTC oil show with great success. The head company GN Solids Control takes its latest design drilling waste management equipment (high speed decanter centrifuge, vertical cuttings dryer) for the show. And GN Solids America show the mud cleaner separator machine for the OTC oil show. Mud cleaner is a 3-in-1 machine, with the function of desander, desilter, and a under flow shale shaker.

GN solids control mud cleaner for oil and gas drilling showing on OTC
1) Mud cleaner model: GNZJ594E-2S12N
It is the combination of under flow shale shaker GNZS594E, a 2-cone desander, and 12-cone desilter.
2) Capacity of the mud cleaner: 240m3/h (max.)
The capacity of mud cleaner depends on the desander cone and desilter cone capacity. The smaller one is the treating capacity of the whole treating capacity.
Desander cone and desilter cone is on D100 separation machine. There will be some amount of useful mud discharged together with dirty mud. So the function of underflow shale shaker is to further treat and recovery mud and dry the solids discharge.
Some jobsite may use desander or desilter with not under flow shale shaker to save cost. But the performance is surely not as good as the combined one.
3) Feeding pipe size of the mud cleaner is 6’’ and the output size if 8’’. GNSB8*6 centrifugal pump is mostly used to feeding for the desander and desilter.
4) Shaker screen of the GNZJ594E-2S12N mud cleaner: the under flow shale shaker is a 4-panel shaker with long shaker deck. It can make the solids more dryer. The shaker screen is pretention type, and mounted with wedge for fast screen changing.
5) GN patent design for Synchronous adjusting of the deck angle. When the operator adjust shaker angle at any side, both sides will be up or down with exactly the same angle. It saves time of jobsite people and easy for operation.  

Chemical enhance dewatering unit with centrifuge

Drilling waste decanter centrifuge can be used together with Chemical enhance dewatering unit. We call it dewatering unit. The total system is normally put in a 20ft container or a 40ft container, per customers’ request.

Chemical enhance dewatering unit, frankly speaking, it is a mixing system for chemicals. Chemical can be mixing and storage in the system per the set conditions. And then the qualified chemicals can be transferred to decanter centrifuge feeding pipe and mixed with mud before center into centrifuge for treatment.

Some customer is wondering: the decanter centrifuge is used to separate the fine solids from drilling mud, why chemical enhance dewatering unit is need together? And in which condition, the chemical enhance dewatering unit is needed?
The reason is that, decanter centrifuge is a kind of physical separation. It applies high G force and the differential speed to separate fine solids above 2 ~ 5 microns from drilling mud. For the even more fine solids smaller than 2 ~ 5 microns, decanter centrifuge is not worktable. They will be left in the fluids after separation. If customer want to separate this part of the ultra fine solids and get more pure water, chemical treatment is requested.    
The function of the chemical enhance is to make the fine solids in a bigger size, in this case, decanter centrifuge can treat it.

Then customer have another question, how they get the chemicals? How should they know which kind of chemicals should be add? How much should be add? How long time should be wait? How long time for mixing with drilling mud? If they buy centrifuge dewatering unit from GN Solids Control, can GN company offer chemicals to them? …
Answers as below: The centrifuge manufacturer or dewatering unit manufacturer, they normally only make the machine, they do not supplier chemicals. There are chemical company for all the jobs. What you should do then is to find a reliable chemical supplier, send them samples of your materials, and tell them result you want to get, the chemical engineer will test and offer you the suitable chemicals and instruct you how to use it.